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Reducing energy costs: How intelligent energy management sustainably relieves SMEs

Reducing energy costs: How intelligent energy management sustainably relieves SMEs

Reducing energy costs: How intelligent energy management sustainably relieves SMEs

Oct 1, 2025

German medium-sized companies pay the highest energy costs in Europe – a competitive disadvantage.

5 Minutes

German medium-sized companies pay the highest energy costs in Europe – a competitive disadvantage that can become existentially threatening. While large corporations have their own energy departments and complex optimization strategies, small and medium-sized enterprises often stand helpless before exploding energy bills. Intelligent energy management offers SMEs the chance to not only control their energy costs but systematically reduce them while uncovering new sources of revenue.

The energy crisis of recent years has revealed an uncomfortable truth: energy costs have become an unpredictable business risk for many German companies, shifting from a calculable operating expense. Especially SMEs, which form the backbone of the German economy, suffer from this development. They lack the resources and expertise to develop and implement complex energy optimization strategies.

At the same time, the energy transition opens up entirely new opportunities. Decentralized energy generation, intelligent consumption control, and local energy markets create potentials that were previously reserved exclusively for energy corporations. Intelligent energy management makes these potentials accessible to medium-sized companies for the first time, transforming energy costs from a cost factor into a profit opportunity.

The energy cost trap: Why SMEs suffer particularly

The structural problem of German companies

German companies pay above-average energy costs compared to Europe. While large corporations can optimize their costs through special contracts, self-sourcing of energy, and professional energy management, medium-sized businesses are often at the mercy of their energy suppliers' pricing.

The problem is exacerbated by the specific structure of the German energy market. Grid fees, surcharges, and taxes make up a significant portion of energy costs and are not controllable by individual companies. Therefore, the optimization of controllable factors like consumption behavior, load management, and self-energy generation becomes even more important.

For many SMEs, energy costs have developed into an existential problem. Craft businesses report energy bills that have doubled or tripled within a few years. Production companies find themselves forced to reduce or relocate energy-intensive processes. Service companies are struggling with rising heating and electricity costs, which eat into their margins.

The specific challenges of medium-sized companies

Small and medium-sized enterprises face particular challenges in energy cost optimization that fundamentally differ from those of large corporations. The lack of specialized resources is at the forefront. While large corporations maintain entire departments for energy management, in SMEs, managing energy topics often falls to the managing directors or facility managers alongside their other duties.

The limited bargaining power against energy suppliers further exacerbates the situation. While industrial conglomerates can negotiate individual electricity contracts with favorable terms, SMEs often depend on standard tariffs that offer little room for optimization.

Adding to this is the lack of transparency regarding their own energy consumption. Many SMEs receive only a monthly or quarterly bill from their energy supplier and lack detailed knowledge of their consumption patterns, peak loads, or optimization potentials. This lack of transparency makes targeted optimization nearly impossible.

The complexity of the energy market also overwhelms many entrepreneurs. Terms like load profiles, performance prices, reactive power, or grid fees are difficult for non-experts to understand. The result is that many SMEs rely on suboptimal energy contracts and fail to recognize or utilize available optimization opportunities.

Intelligent energy management: The key to cost control

What intelligent energy management means

Intelligent energy management goes far beyond mere monitoring of energy consumption. It includes the systematic analysis, optimization, and control of all energy-relevant processes in a company. Modern technologies such as IoT sensors, intelligent measurement and control systems, as well as data-based algorithms are used to understand, predict, and optimize energy flows.

The uniqueness of modern energy management systems lies in their ability for real-time analysis and automatic optimization. They continuously capture consumption data, recognize patterns and anomalies, and can intervene automatically to minimize energy costs. At the same time, they provide detailed transparency over all energy flows, enabling informed decisions for further optimization measures.

For SMEs, it is particularly relevant that modern systems are user-friendly and do not require deep energy expertise. They translate complex energy technical relationships into understandable key figures and actionable recommendations that can also be implemented by non-experts.

The four pillars of successful energy cost optimization

Successful energy management in SMEs is based on four fundamental pillars that must be systematically built and continuously developed.

The first pillar is transparency regarding one's own energy consumption. Many companies are surprised when they receive detailed insights into their energy consumption for the first time. It often turns out that individual machines, systems, or processes have disproportionately high energy consumption that had previously gone unnoticed. This transparency is the foundation for all further optimization measures.

The second pillar involves intelligent load control. Many SMEs have significant potential for the temporal distribution of their energy consumption. By avoiding peak loads, they can not only reduce energy costs but often also save on expensive grid fees. Modern systems can automatically operate flexible controllable consumers at favorable times and temporarily reduce them at high grid loads.

The third pillar concerns the integration of renewable energies and the optimization of self-consumption. Many SMEs have already installed photovoltaic systems or are planning to do so. Intelligent energy management maximizes the self-consumption of the self-generated electricity and minimizes expensive feed-in at low rates. At the same time, battery storage can be optimally used to compensate for temporal shifts between generation and consumption.

The fourth pillar includes participation in energy markets and the monetization of flexibilities. Modern energy management systems enable even smaller companies to market their consumption flexibilities or participate in local energy markets. These new revenue streams can make a significant contribution to cost reduction.

OLI Systems: Energy management for medium-sized businesses

Holistic solutions for complex challenges

OLI Systems specializes in solving the complex energy management challenges for medium-sized enterprises. The company from Baden-Württemberg follows a holistic approach that goes far beyond traditional energy consulting and combines intelligent technologies with practical implementation.

The core of the OLI approach lies in the recognition that SMEs do not need simplified versions of large corporate solutions but systems tailored specifically to their needs. These must be easy to use, cost-effective to implement, and quickly amortizable. At the same time, they must be sufficiently intelligent and flexible to implement more complex optimization strategies.

With its product portfolio, OLI Systems offers a unique combination of hardware, software, and blockchain technology, enabling SMEs to not only optimize their energy costs but also actively participate in the energy transition and develop new business models.

OLI Move: Intelligent charging management as a cost lever

A central component of the OLI solution is OLI Move, an intelligent charging management system for electric vehicles. For many SMEs, the electrification of their vehicle fleets becomes a significant cost factor if not managed intelligently. OLI Move solves this problem by optimizing existing infrastructure without expensive grid extensions.

The system is based on a well-thought-out two-level architecture. The OLI Move app allows employees to easily manage and execute their charging processes, while the dashboard for operators provides comprehensive KPIs, monitoring functions, and management tools. This combination ensures that even SMEs without specialized IT departments can manage their charging professionally.

The intelligent load distribution of OLI Move prevents costly peak loads and optimizes the use of existing grid connections. Instead of charging all vehicles simultaneously at maximum power, the system intelligently allocates the available energy based on actual needs and priorities. This enables many companies to implement their e-mobility without expensive grid connection expansions.

OLI Community: Local energy markets for direct cost reduction

A particularly innovative approach to reducing energy costs is offered by OLI Community, a platform for local energy markets. This Energy Industry 4.0 platform connects producers and consumers using blockchain-based software and enables direct peer-to-peer energy trading between companies.

This opens up entirely new opportunities for cost optimization for SMEs. Instead of feeding surplus solar power at low feed-in tariffs, companies can sell it directly to neighboring companies and achieve significantly better prices. At the same time, companies without their own energy generation can source cheap electricity directly from local producers without paying the margins of traditional energy suppliers.

The platform automates all complex billing and contract processing, making local energy trading feasible even for smaller companies. The blockchain-based technology ensures transparency and trust between trading partners and enables fair pricing without expensive intermediaries.

OLI Share: Optimizing decentralized energy flows

For companies with multiple locations or more complex energy flows, OLI Share offers a solution for intelligent electricity distribution. The system is based on community technology and enables optimal use of electricity quantities from solar systems even when they cannot be consumed directly on-site.

A typical application scenario is a craft business with a solar system at the main location and high energy demand in a nearby workshop. Instead of feeding solar power at the low feed-in price, it can be "directed" via OLI Share to the workshop and utilized there at a fair price. This leads to 100 percent utilization of solar power instead of a minimal feed-in compensation.

The system automatically identifies optimal distribution strategies and carries out all necessary billing transparently for the users, making it clear which electricity comes from which source, which is also important for sustainability reports and ESG compliance.

Practical implementation: From analysis to optimization

The systematic path to reducing energy costs

The successful implementation of intelligent energy management requires a systematic approach that takes into account the specific circumstances and needs of the respective company. OLI Systems has developed a proven process that guides SMEs step by step to optimal energy cost control.

The first step involves a comprehensive energy analysis that goes far beyond mere consideration of energy bills. Detailed consumption profiles are created, load profiles are analyzed, and optimization potentials are identified. Modern measurement technology allows for transparent presentation of even complex energy flows and identification of hidden energy consumers.

Particularly important is the analysis of the temporal distribution of energy consumption. Many SMEs experience significant peak loads that generate disproportionately high costs. These often arise from uncoordinated processes or outdated control technology. Identifying and smoothing such peak loads can already lead to significant cost savings.

The second phase focuses on the implementation of measurement and control technology. Modern IoT-based systems enable detailed capture of all relevant energy flows while providing control options for flexibly switchable consumers. These systems are designed to be retrofitted to existing facilities without requiring extensive modifications.

The third phase involves optimizing energy procurement and integrating renewable energies. Based on the consumption data obtained, energy contracts can be optimized, and the energy supplier can be switched if necessary. At the same time, the potentials for self-energy generation are assessed, along with how they can be optimally integrated into the overall system.

Integration of renewable energies: More than just photovoltaics

For many SMEs, the integration of renewable energies offers the greatest lever for reducing energy costs. Photovoltaic systems on operational buildings are just one component of a holistic concept. Intelligent energy management ensures that self-generated electricity is optimally utilized, maximizing cost savings.

The challenge often lies in the temporal shift between energy generation and consumption. While photovoltaic systems produce the highest yields at noon, many companies have their main energy demand in the morning or evening hours. Intelligent load control can provide relief here by shifting energy-intensive processes to times of high self-production.

Battery storage offers another opportunity for optimization but may not be economically feasible for all SMEs due to still high investment costs. OLI Systems provides innovative solutions such as Battery Mining, where battery storage can be used not only for self-consumption optimization but also for participation in energy markets, thereby generating additional revenue.

An often-overlooked aspect is the opportunity for direct marketing of excess electricity. While the statutory feed-in tariff for photovoltaic systems continues to decline, local energy markets present the chance to sell excess electricity at significantly better prices. OLI Community makes such direct marketing models economically attractive even for smaller systems.

Load management: The underestimated cost brake

Load management ranks among the most effective and often cost-effective measures for reducing energy costs. It involves controlling energy consumption temporally to avoid peak loads and optimally utilize favorable tariff times.

Many SMEs have significant potentials in load management that remain untapped. Often, energy-intensive machines or systems operate during times when other major consumers are already active, leading to expensive peak loads. Intelligent control can help avoid such conflicts without affecting operational processes.

Modern energy management systems can automatically operate flexibly controllable consumers at optimal times. This considers not only current electricity prices but also weather forecasts, production plans, and other relevant factors. The system continuously learns and optimizes its control strategies based on experiences.

Particularly effective is the combination of load management with self-energy generation. For instance, when a photovoltaic system yields high returns, energy-intensive processes can be automatically activated to maximize self-consumption. Conversely, during periods of low yields and high grid electricity prices, non-critical consumers can be temporarily reduced or shut down.

New revenue models: From cost reduction to profit opportunities

Energy flexibility as a business model

Intelligent energy management not only offers SMEs opportunities for cost reduction but also entirely new revenue models. The flexibility of one's own energy consumption becomes a tradable asset that can be marketed in various markets.

The basic idea is simple: many companies have consumers that can be operated flexibly in time without impairing business operations. This flexibility is valuable to the energy system as it can contribute to stabilizing the power grids. Grid operators and energy suppliers are willing to pay for such flexibilities.

A practical example is a cold storage facility that can reduce its cooling units for a short time without the temperature reaching critical levels. This flexibility can be called upon during grid bottlenecks and compensated. Modern energy management systems can automatically identify, market, and call upon such flexibilities.

OLI Systems makes such flexibility markets accessible to smaller companies that traditionally do not have the necessary scale for direct participation. By pooling several SMEs, sufficient flexibility volumes arise that can be marketed professionally.

Peer-to-peer energy trading: Direct marketing without intermediaries

A particularly innovative source of revenue is direct trading with other companies. Instead of selling excess electricity at low feed-in tariffs or purchasing expensive grid power, companies can trade directly with each other, benefiting both sides.

OLI Community enables such peer-to-peer energy trading through a blockchain-based platform that automates all necessary billing and contract processing. A company with a photovoltaic system can sell its excess electricity directly to a neighboring company that has a high energy demand. Both sides benefit from better prices than in traditional energy trading.

The blockchain technology ensures transparency and trust between trading partners. All transactions are documented immutably, which is also important for sustainability reports and ESG compliance. Companies can demonstrate that they source their electricity from renewable sources.

This approach is particularly interesting for commercial areas or industrial parks where several companies with different energy profiles are located. While a production company primarily requires energy during the day, cold storage facilities or data centers have a continuous need. Intelligent coordination can optimally align such complementary profiles.

Battery Mining: Storage as a passive income source

A completely new business model is opened up by the so-called Battery Mining, where battery storage is not only used for self-consumption optimization but also for participation in energy markets. Battery storage can save electricity at favorable times and release it during expensive periods, thereby monetizing price differences.

Additionally, battery storage can provide valuable system services for the power grid. They can react to frequency fluctuations within seconds, contributing to grid stability. For these services, grid operators pay attractive compensation.

OLI Systems has developed technologies that enable smaller battery storages to participate in these markets as well. Through intelligent control and the pooling of several storages, sufficient scales for economic marketing are created. The storages operate fully automatically and do not require manual intervention.

For SMEs, this means that battery storage can not only amortize through self-consumption optimization but also generate additional passive income. This significantly improves the economic viability of storage investments, making them attractive even for companies that have previously been hesitant due to high investment costs.

Success factors and best practices

The right implementation strategy

The success of intelligent energy management crucially depends on the right implementation strategy. Many projects fail not due to technology but due to insufficient planning or lack of consideration for operational processes.

A critical success factor is the realistic assessment of available potentials. Not every company has the same optimization possibilities, and not every technology is suitable for every operation. A careful analysis of specific circumstances is the foundation for successful implementation.

Equally important is the step-by-step approach. Instead of implementing all optimization measures simultaneously, modular approaches that start with simple measures and continuously expand the system have proven effective. This allows for experience to be gathered and the system to be optimized progressively.

Involving employees is another crucial factor. Energy management works best when all stakeholders understand and correctly use the systems. Comprehensive training and continuous communication regarding successes and optimization potentials create the necessary acceptance and motivation.

Long-term perspectives and scaling

Successful energy management is not a one-time project but a continuous optimization process. The implemented systems must be flexible enough to grow with changing demands and new technologies.

Particularly important is considering future developments such as the further electrification of vehicle fleets, new production plants, or changing energy tariffs. Modular systems that can be expanded step by step offer significant advantages over monolithic solutions.

Integration into digital business processes is becoming increasingly important. Energy management should not be viewed in isolation but as an integral part of overall corporate governance. Modern systems provide APIs and interfaces that enable seamless integration into ERP systems and other business applications.

Conclusion: Energy costs as a strategic lever

For SMEs, optimizing energy costs has evolved from an operational task to a strategic success factor. Companies that invest in intelligent energy management today not only create short-term cost advantages but also position themselves for the energy future of tomorrow.

The technologies are available and mature. Systems like those of OLI Systems make optimization strategies accessible to medium-sized businesses that were previously reserved for large corporations. The combination of intelligent control, renewable energies, and new revenue models opens up potentials that go far beyond traditional energy-saving measures.

The key to success lies in a systematic approach and the choice of the right technology partners. Companies that start today to understand and optimize their energy flows will be the winners of the energy future. They transform energy costs from an uncontrollable cost factor into a manageable and optimizable business area.

The energy transition offers SMEs the first chance to become active market participants from passive energy consumers. Intelligent energy management is the key to this transformation and thus to sustainable competitiveness in an energy-intensive economy.

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